SenseAi by IoTFlows

AI-Powered Machine Performance Monitoring for Modern Manufacturers

SenseAi is a plug-and-play AI-driven machine monitoring system that instantly delivers real-time visibility into utilization, downtime, production performance, and machine health.
According to the SenseAi slide deck (Pages 2–3), installation takes only seconds: scan a QR code, attach the magnetic device, and begin monitoring immediately.

Automation Hub provides complete deployment support, ensuring rapid adoption and immediate value for manufacturing operations.

Key Benefits

• Improve machine utilization with real-time insights

• Reduce downtime with automated notifications

• Track OEE, cycle times, throughput, and bottlenecks

• Works on CNCs, presses, injection molders, and entire production lines (Page 4)

• No integration to PLCs or control cabinets required

• Dashboards viewable on TVs, tablets, smartphones, and laptops (Page 15)

How It Works

Step 1: Scan

Each SenseAi device is pre-configured and activates instantly.

Step 2: Attach

Magnetically mount the device on the machine body. No drilling, wiring, or cabinets.

Step 3: Monitor

Real-time analytics stream through built-in cellular connectivity.

What SenseAi Measures

Real-Time Machine Monitoring

• Uptime and downtime

• Production cycles

• Part counts and throughput

• Real-time OEE

• Automatic downtime detection

Machine Health Monitoring

• Vibration history and signatures

• RMS and time-domain analytics

• FFT and spectrogram data

• Automated anomaly detection

Core Platform Features

Asset Tracking

• Monitor entire machine fleets

• Real-time and historical OEE

• Hourly performance metrics

• Production data by machine

• Advanced filtering and analysis

Operator View

• Live operational status

• Daily, weekly, and monthly comparison views

• Activity breakdowns

• Part production detail

Part Production Analytics

• Bottleneck detection

• Historical part performance

• Cycle time tracking

• Shift-level production data

• Hourly production rates

Project Management

• Track jobs and production schedules

• Identify delays and inefficiencies

• Manage orders in a single dashboard

Downtime Classification

• Auto-classification of downtime types

• Root cause identification

• Visual trend analysis

Utilization Notifications

• Alerts for unexpected downtime

• Alerts when machines resume

• Customizable downtime thresholds

Advanced Utilization Reports

• Daily, weekly, monthly, quarterly, yearly reports

• Shift-by-shift comparisons

• Highest and lowest utilization insights

Integrations (Page 14)

Compatible with major cloud and analytics platforms such as Power BI, AVEVA, Slack, AWS, Microsoft Azure, and Google Cloud.

SenseAi Subscription Plans

Monthly Pricing (Per Machine)

Annual Billing Option

Monthly pricing can be billed annually at a discounted rate of 16.8 percent.

* Estimated savings are based on increasing machine utilization by 30 minutes per day at a machine cost of 50 dollars per hour, 5 days per week, 52 weeks per year.

Potential ROI

Page 17 of the slide deck demonstrates a sample fleet of 10 machines producing an estimated 48,620 dollars per year in recovered productivity when utilizing SenseAi.

30-Day Free Trial

A full trial kit with multiple SenseAi devices is available for new users, as shown on Page 16 of the slide deck.

Ideal For

• CNC machine shops

• Injection molding facilities

• Metal stamping and fabrication

• Plastics and extrusion operations

• High-mix, low-volume production

• Multi-machine production lines

Why Automation Hub?

• Official IoTFlows partner

• Fast installation and onboarding

• On-site and remote deployment support

• Integration assistance for ERP, MES, and BI systems

• Scalable solutions for single-site and enterprise operations

Start With SenseAi Today

To request pricing, schedule a demonstration, or begin your free trial, contact Automation Hub:

Phone: 844.AUTOHUB (844.288.6482)
Email: sales@automationhub.com